FREE INVENTORY ANALYSIS TOOL
SKU Rationalization Tool
Evaluate SKU contribution, sales activity, inventory exposure, and strategic importance to identify products that may deserve closer assortment review.
- Free to use
- No sign-up required
- Built for real inventory decisions
Calculator
Results
Calculated3 SKUs currently meet the Review Candidate or Exit Candidate criteria, representing approximately 42.9% of analyzed inventory value.
Decision metrics
3 Review or Exit Candidates hold approximately $12,000 of inventory value, representing about 42.9% of analyzed inventory, while contributing about 4% of annual revenue and 1.95% of gross profit. 2 SKUs meet three or more review signals and are flagged as Exit Candidates for deeper evaluation. SKU-H also meets multiple review signals but remains protected because it is marked Strategic / Required. These classifications are screening signals, not automatic assortment decisions.
SKU Rationalization Summary
Classification counts and current inventory value. Signals support review; they do not make automatic assortment decisions.
Contribution vs Inventory Exposure
Review + Exit Candidates. Compare their inventory exposure with their contribution; this is not an automatic removal recommendation.
SKU Rationalization Analysis
Non-strategic candidates appear first. Review priority is based on signal count and inventory value.
Key Takeaways
- SKU rationalization should combine business contribution, sales activity, inventory exposure, and strategic importance rather than relying on one metric.
- Low revenue or low sales velocity alone does not automatically mean a SKU should be discontinued.
- Strategic, service, spare-part, or contractual SKUs may deserve protection even when financial contribution is low.
- Use rationalization candidates as a review queue and validate demand, customer dependence, supplier terms, and product relationships before changing the assortment.
How It Works
Calculate revenue, gross-profit, sales-velocity, and inventory-value metrics for each SKU.
Measure each SKU's share of total revenue and gross-profit contribution.
Compare each SKU with the user-defined screening thresholds.
Count transparent Review Signals.
Classify SKUs as Keep, Monitor, Review Candidate, Exit Candidate, or Strategic / Protected.
Prioritize non-strategic candidates for deeper review.
Formula
Formula 1
Gross Profit ContributionAnnual Revenue × Gross Margin %Formula 2
Inventory ValueCurrent Stock × Unit CostFormula 3
Revenue ShareSKU Annual Revenue ÷ Total Annual Revenue × 100Formula 4
Gross Profit ShareSKU Gross Profit Contribution ÷ Total Gross Profit Contribution × 100Formula 5
Sales VelocityRecent Units Sold ÷ Recent Sales WindowFormula 6
Inventory Value ShareSKU Inventory Value ÷ Total Inventory Value × 100Formula 7
Review Inventory ShareInventory Value of Review + Exit Candidates ÷ Total Inventory Value × 100Where:
- Review Signals: transparent threshold checks, not a predictive AI score.
- Gross Profit Share: available only when total gross-profit contribution is positive.
- Strategic / Required: protects an SKU from a screening classification while retaining its visible signals.
Example Calculation
Let’s say:
- SKU-E: $10,000 annual revenue, 20% gross margin, 5 recent units sold, and 160 days since last sale.
- SKU-F: $5,000 annual revenue, 15% gross margin, no recent sales, and 240 days since last sale.
- SKU-H: $2,000 annual revenue, four underlying signals, and Strategic / Required enabled.
Exit Candidate means deeper review is warranted. It is not an automatic recommendation to discontinue, liquidate, or delete a SKU.
How to Use the Result
- Start with Exit Candidates and Review Candidates, but investigate the business context before removing any SKU.
- Confirm whether low-contribution SKUs serve strategic customers, spare-part requirements, bundles, contracts, or product ecosystems.
- Review inventory exposure and replenishment settings before ordering more stock for weak candidates.
- Compare rationalization results with ABC Analysis, Dead Stock, Inventory Aging, and Inventory Turnover.
- Re-run the analysis when revenue, margins, demand, costs, or assortment strategy changes.
Limitations
- SKU rationalization requires business judgment and cannot be determined from financial metrics alone.
- Low-volume products may be strategically important for key customers, spare parts, bundles, service commitments, or assortment completeness.
- Revenue share and gross-profit share depend on accurate annual data.
- Recent sales velocity may not represent seasonal or future demand.
- Current inventory value is a point-in-time exposure measure and is not the same as average inventory investment.
- The screening thresholds are configurable decision rules, not universal industry standards.
- Review Signal counts are intentionally transparent and should not be interpreted as predictive AI scores.
- Exit Candidate means deeper review is warranted; it is not an automatic discontinuation recommendation.
- Product overlap, substitution relationships, supplier agreements, customer concentration, and future product plans are not automatically modeled.
- If total gross-profit contribution is zero or negative, gross-profit share signals are unavailable.
Frequently Asked Questions
What is SKU rationalization?
SKU rationalization is a structured review of contribution, activity, inventory exposure, and strategic role to identify products that deserve closer assortment review.
Why do companies rationalize SKUs?
They use it to manage assortment complexity, working capital, operational effort, and inventory exposure.
How do you decide which SKUs to discontinue?
Use screening results as a review queue, then assess customers, contracts, substitutes, supplier terms, strategic value, and future demand before any decision.
Does low revenue mean a SKU should be removed?
No. Low revenue is one signal, not an automatic removal recommendation.
What is the difference between SKU rationalization and ABC analysis?
ABC analysis classifies value contribution. SKU rationalization combines contribution with activity, inventory exposure, and strategic protection.
How does dead stock affect SKU rationalization?
Inactivity can create a review signal, while Dead Stock gives a separate, deeper inactivity view.
Should strategic or spare-part SKUs be excluded from rationalization?
Keep them visible and mark them Strategic / Required so their signals remain transparent while their protected role is respected.
What metrics should be used for SKU rationalization?
Revenue, gross profit, sales velocity, inventory value, inactivity, product relationships, and strategic importance are useful inputs.
How often should SKU rationalization be performed?
Review it on a cadence that fits the business and after meaningful assortment, demand, cost, or strategy changes.
What is SKU proliferation?
SKU proliferation is assortment growth that adds complexity faster than it adds useful customer or financial value.
How can too many SKUs affect inventory costs?
They can increase ordering, storage, handling, forecasting, and working-capital needs.
Can SKU rationalization improve working capital?
It can help focus review on inventory exposure with relatively low contribution, subject to business judgment.
What should I do with an Exit Candidate?
Perform deeper analysis before considering consolidation, replacement, markdowns, supplier returns, or discontinuation when appropriate.
Why is this tool using Review Signals instead of a single score?
The signals make the logic auditable and transparent instead of hiding decisions behind a black-box score.